Industrial and Mechanical design

The first point of the device depends on how it looks and the quality of the materials. That is why very important to make a very sexy industrial design that conquers the potential client. In the same time, will need to save the quality of material, temperature range and user experience

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Key capabilities

Industrial design of the sketch

It includes a few sketches design, depending on the physical sizes of the device, specific of industry and user experience

Mechanical CAD design with deep PCB integration

It includes full mechanical draw based on the industrial design with detailed sizes, materials and manufacturing specific

Thermal calculation and simulation

It includes simulation of the heating device inside enclosure, with theoretical cooling calculation

3D printing and verification

We use 3D printer hp jet fusion 5210, with a very nice quality of printing, that helps us to make a good verification of parts with PCBs

Injection molding

The last step, which includes manufacturing optimization and making pres forms, preparing documentation for the manufacturing

Tools that we use

Project process

Alpha Beta Gamma

Requirements design

As a first step, our team makes technical requirements for the industrial and mechanical design, shows some similar products and discusses critical points

Industrial design a few sketches

Our engineer makes a few different pictures of the industrial design based on the requirements and agrees with the customer to go with one of the best

Improve industrial design

The selected scatch will be improved for the final design and agree on all with the customer

Mechanical design

Our mechanical engineer takes the industrial design and makes mechanical drawing with all sizes inside and outside, making integration with PCB by step files

Mechanical design review

The mechanical engineer sends the design files to the reviewer (a mechanical engineer, that does a mechanical review). The reviewer makes a report (use our standard template with a list of checking) and sends to the first engineer back to make corrections

Manufacturing

The engineer generates the last manufacturing files and make 3D printing of a few prototypes or milling (metal parts)

Mechanical testing

The engineer checks the enclosure/mechanical parts with PCB (sizes, ergonomics, etc)

Make Errata document

The engineer makes one important document that has a list of issues with a deep description. It needs to make fix of industrial and mechanical design in the next revision

Industrial and mechanical design modifications

Based on Errata document the engineer makes a fix Alpha version of the design

Design optimization

The engineer makes optimization of the manufacturing cost (injection molding for an example).

Industrial and mechanical design modifications review

Our engineer sends the updated industrial and mechanical design to the review, the reviewer checks: the Errata document, the updated design, makes the review report and sends to the first engineer to fix issues

Manufacturing

We generate manufacturing files and make 3D printing of a few prototypes or milling (metal parts)

Mechanical testing

Our engineer checks the enclosure/mechanical parts with PCB (sizes, ergonomics, etc).

Make Errata document

The engineer makes the document that has a list of issues with a deep description. It needs to make fix of industrial and mechanical design in the next revision

Industrial and mechanical design modifications

Based on Errata document our engineer make a fix Beta version of the design

Industrial and mechanical design modifications review

Manufacturing

We generate manufacturing files and make 3D printing of a few prototypes or milling (metal parts)

Mechanical testing

Our engineer checks the enclosure/mechanical parts with PCB (sizes, ergonomics, etc)

Temperature testing and stress testing

Our engineer checks the work temperature range of the device and the max level of the vibration which the device works well

Pilot manufacturing

Our engineer generates manufacturing files of the last design version and prepares all for injection molding, sends files to a factory and supports manufacturing