Industrial and Mechanical design
The first point of the device depends on how it looks and the quality of the materials. That is why very important to make a very sexy industrial design that conquers the potential client. In the same time, will need to save the quality of material, temperature range and user experience.
ContactKey capabilties
Industrial design of the sketch
It includes a few sketches design, depending on the physical sizes of the device, specific of industry and user experience
Mechanical CAD design with deep PCB integration
It includes full mechanical draw based on the industrial design with detailed sizes, materials and manufacturing specific
Thermal calculation and simulation
It includes simulation of the heating device inside enclosure, with theoretical cooling calculation
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3D printing and verification
We use 3D printer hp jet fusion 5210, with a very nice quality of printing, that helps us to make a good verification of parts with PCBs
Injection molding
The last step, which includes manufacturing optimization and making pres forms, preparing documentation for the manufacturing
Tools that we use
Project process
Requirements design
As a first step, our team makes technical requirements for the industrial and mechanical design, shows some similar products and discusses critical points
Industrial design a few sketches
Our engineer makes a few different pictures of the industrial design based on the requirements and agrees with the customer to go with one of the best
Improve industrial design
The selected scatch will be improved for the final design and agree on all with the customer
Mechanical design
Our mechanical engineer takes the industrial design and makes mechanical drawing with all sizes inside and outside, making integration with PCB by step files
Mechanical design review
The mechanical engineer sends the design files to the reviewer (a mechanical engineer, that does a mechanical review). The reviewer makes a report (use our standard template with a list of checking) and sends to the first engineer back to make corrections
Manufacturing
The engineer generates the last manufacturing files and make 3D printing of a few prototypes or milling (metal parts)
Mechanical testing
The engineer checks the enclosure/mechanical parts with PCB (sizes, ergonomics, etc)
Make Errata document
The engineer makes one important document that has a list of issues with a deep description. It needs to make fix of industrial and mechanical design in the next revision
Industrial and mechanical design modifications
Based on Errata document the engineer makes a fix Alpha version of the design
Design optimization
The engineer makes optimization of the manufacturing cost (injection molding for an example).
Industrial and mechanical design modifications review
Our engineer sends the updated industrial and mechanical design to the review, the reviewer checks: the Errata document, the updated design, makes the review report and sends to the first engineer to fix issues
Manufacturing
We generate manufacturing files and make 3D printing of a few prototypes or milling (metal parts)
Mechanical testing
Our engineer checks the enclosure/mechanical parts with PCB (sizes, ergonomics, etc).
Make Errata document
The engineer makes the document that has a list of issues with a deep description. It needs to make fix of industrial and mechanical design in the next revision
Industrial and mechanical design modifications
Based on Errata document our engineer make a fix Beta version of the design
Industrial and mechanical design modifications review
Our engineer sends the updated industrial and mechanical design to the review, the reviewer checks: the Errata document, the updated design, makes the review report and sends to the first engineer to fix issues
Manufacturing
We generate manufacturing files and make 3D printing of a few prototypes or milling (metal parts)
Mechanical testing
Our engineer checks the enclosure/mechanical parts with PCB (sizes, ergonomics, etc)
Temperature testing and stress testing
Our engineer checks the work temperature range of the device and the max level of the vibration which the device works well
Pilot manufacturing
Our engineer generates manufacturing files of the last design version and prepares all for injection molding, sends files to a factory and supports manufacturing
Our Offices
Kyiv
Vinnytsia
Kharkiv
Kyiv
Vinnytsia
Kharkiv
Kyiv
Kyiv City, str Vaclav Havel 4, office 422 +380442374050 [email protected]
Vinnytsia
Vinnytsia City, Kyivska 41 +380442374050 [email protected]
Kharkiv
Kharkiv City, St. Karazyna 1, +380442374050 [email protected]
